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MAX CHARGE MC-612-DUAL

MULTI-STAGE VOLTAGE REGULATOR

WITH DUAL FIELD OUTPUT

INSTALLATION AND OPERATION MANUAL

BALLARD COMMERCIAL INDUSTRIES, INC.

18930 59TH AVE., NE, ARLINGTON, WA 98223

ON THE INTERNET: WWW.BALMAR.NET

Safety Considerations

1. Always disconnect your battery

banks and ensure that switches

are “OFF” prior to installing your

regulator.

2. Remove loose-tting clothing or

jewelry, which could become en-

tangled in your motor or other ma-

chinery prior to installing regulator.

3. Wear ANSI-approved safety eye-

wear and protective gear.

4. DO NOT attempt to modify the reg-

ulator. Modications could result in

damage to your charging system,

and will void your warranty.

5. Do not attempt installation if you

are tired or fatigued.

6. Ensure that the engine has cooled

before initiating installation.

7. Do not attempt regulator installa-

tion while using alcohol or medi-

cation that could impair your judg-

ment or reaction time.

8. Always use the right tool for the

job. Improper tool use may dam-

age regulator or your vessel, and

could result in personal injury.

9. Take time to read the manual.

Equipment damage and possible

injuries may result from an incom-

plete understanding of the installa-

tion and operation of the MC-612

regulator. If you are unfamiliar with

marine electrical systems, consult

with a licensed marine electrician.

Introduction

The Balmar Max Charge MC-612-DUAL is designed for use

in single engine / dual alternator applications where both

alternators are being used to charge the same large battery

bank.

The MC-612-DUAL provides two eld output connectors, two power

input connectors and two system ground connections, making it pos-

sible to use two standard wiring harnesses when connecting to two

alternators.

The MC-612-DUAL features selectable preset programs for standard

ooded, deep cycle ooded, Optima, gel, and AGM batteries, as well

as a universal factory program for all battery types and a special pro-

gram for halogen systems. In addition, the MC-612-DUAL offers a

broad range of advanced programming features described later in this

manual.

When used in conjunction with optional alternator and battery tempera-

ture sensors, the MC-612-DUAL has the ability to monitor temperatures

and respond by increasing or decreasing voltage output to adapt to

conditions. By selecting the setting that best suits the application, the

user can provide sensing at two alternators and one battery bank or

one alternator and two battery banks. To take the best advantage of

the MC-612-DUAL and its features, please take the time to read this

manual.

Introduction ...........................1

Safety Considerations..........1

Regulator Installation ...........2

Unpacking Box .....................2

Locate/Mount Regulator ......2

Basic Wiring Installation ......2

Regulator Terminal Layout ..3

Installation By Wire ...........4-6

Initial Start Up .......................6

Regulator Operation .............7

Regulator Display Modes.....8

Using Magnetic Tool .............9

Regulator Programming ......9

Basic Programming..............9

Adjust For Battery Type .......9

Belt Load Manager .............10

Toggle #2 ALT/BAT Sense ..10

Advanced Programming .... 11

Unlock Adv. Programming . 11

Adjust Adv. Programs ......11-12

Default Program Settings ..12

Add’l. Regulator Features ..13

Troubleshooting ............13-15

System Wiring Diagram .....16

Warranty ..............................16

- 1 -

1 2 3 4 5 6 ... 15 16

Podsumowanie treści

Strona 1 - MAX CHARGE MC-612-DUAL

MAX CHARGE MC-612-DUALMULTI-STAGE VOLTAGE REGULATORWITH DUAL FIELD OUTPUTINSTALLATION AND OPERATION MANUALBALLARD COMMERCIAL INDUSTRIES, INC. 18930 59

Strona 2 - Regulator Installation

Basic ProgrammingProgramming The Belt Load ManagerThe MC-612-DUAL provides the ability to manage regulator eld potential, making it possible to gover

Strona 3

Advanced ProgrammingAccessing The Advanced Programming ModeThe MC-612-DUAL provides a broad range of advanced user adjustments in its password-protect

Strona 4 - Install BLUE Field Wire(s)

Alternator #1 Temperature Threshold. Controls the setpoint at which point eld current is reduced when the the alternator temperature sensor indicates

Strona 5

Additional Regulator FeaturesSmall Engine ModeIn situations where additional power is needed for propulsion, the MC-612-DUAL provides the option to ma

Strona 6 - Magnetic Reed Switch

Voltage Regulator TestingSet your voltmeter to 12VDC and connect the negative lead to the BLACK ground wire at the regulator as shown at in the diagra

Strona 7 - Regulator Operation

If there is little or no magnetic pull at the pulley shaft or at the rear bearing, initiate the following test:With the key off and the engine off, re

Strona 8 - Basic Display/Long Display

LIMITED PRODUCT WARRANTYBALMAR warrants to the original consumer/purchaser the product is free from any defects in material or workmanship for a perio

Strona 9 - Regulator Programming Modes

CAUTION: The Balmar Max Charge MC-612-DUAL is designed for use in single engine, dual alternator applications where both alternators are being used t

Strona 10 - Basic Programming

1. GROUND INPUT (ALTERNATOR #2) - Connects regulator to system ground via alternator ground ter-minal. BLACK wire included in Ford style plug. 2.

Strona 11 - Advanced Programming Modes

Installation By WireInstall BLACK Ground Wire(s)The BLACK Ground Wires (#1 and #2 in diagram at right) are included in the four-wire Ford-style plugs

Strona 12 - UFP FDC GEL AGM OPS FSB HAL

Install Battery #1 Temperature SensorThe optional Battery Temperature Sensor (MC-TS-B) enables the regulator to monitor for changes in ambient battery

Strona 13 - System Troubleshooting

Install Aux. 1 LampThe Max Charge MC-612-Dual regulator’s Aux. #1 (#19) terminal pro-vides the ability to use a visual indicator when the regul

Strona 14

Regulator OperationThe MC-612-DUAL regulator’s microprocessor controlled charging system uses a sophisticated, multi-stage prole to deliv

Strona 15 - Conclusion

Regulator Display Modes - Basic Display/Long DisplayThe regulator’s three digit alphanumeric LED display provides a scrolling view of charging status.

Strona 16 - LIMITED PRODUCT WARRANTY

Regulator Programming ModesUsing The Magnetic Reed SwitchControl of the MC-612-DUAL regulator’s basic and advanced program-ming modes is provi